The main objective is to identify defects and imperfections on the surface and roundness of the tube, such as:
Technology Description
Scratches and
Cracks
Tears and
Mechanical Marks
Flux Powder
Residue
Rolling
Defect
Scale and
Oxidation
Straightness and
Compliance
Roundness and
Wall Thickness
Deformation and
Dimensional Tolerance
The Vision King computer vision system ensures quality in the steel industry by using cameras and advanced algorithms to automatically inspect steel tubes. The technology accurately detects subtle defects that are invisible to the human eye, elevating quality control to a higher level of reliability.
Technologies and Techniques Used in Inspection
Cameras and
Sensors
Image
Processing
Artificial
Intelligence
Real-Time
Systems
Vision King – Steel Tubes on Production Line
1
Vision King – Coiled Steel and Blanks:
Detects metallurgical defects while the decoils progrides allowing automation to cut defect free blanks.
2
Vision King – Metal Stamping
Detects defects in class A surface right after press operation.
3
Spot Fusion:
Detects weld defects using weld controller data, it can be paired with machine vision to inspect weld aesthetics.
4
Vision King – Laser Brazing Inspection
Visual inspection of Laser Brazing process allowing immediate trobleshooting.
5
Vision King – Adhesive and Sealant
Secure and imediate inspection system that allows operators only dadicate on fixing defects.
6
Vision King – E-coat and Primer
Detects contaminants and defects in e-coated or primed surface allowing operation to focus in fixes before advancing in the production process.
7
Vision King – Base Coat and Varnish
System deditated to inspect for defect on painted surface.
8
Vision King – Final Assembly
Inspects defects in real-time such as missing parts and misalignments under the car.