Maquinário produzindo plástico bobinado pronto para a inspeção automatizada.Vision King inspecting plastic film productionby combiningandComputer VisionAIEmpower yourProduction

Vision King – Plastic

Technology Description

The primary objective is to identify defects and imperfections on the surface of plastic, such as:

Tears

Tear in the plastic film

Folds

Streaking on the plastic film

Residue

Residue on the plastic film

Holes

Hole in the plastic film

Stains

Stain on the plastic film

Computer vision applied to plastic surface inspection has become an essential solution for ensuring quality in the manufacturing processes of linear plastics, including sheets, films, membranes, plates, bars, and wires. Vision King utilizes cameras and image processing algorithms to detect defects, irregularities, and specific characteristics on the plastic surface that are difficult to identify with the naked eye.

Plastic film surface inspected at line speed
Vision King screens inspecting a plastic film line

Technologies and Techniques Used in Inspection

Cameras and
Sensors

Image
Processing

Artificial
Intelligence

Real-Time
Systems

Advantages

  • 100% automated inspection.

  • High precision and consistency in real-time defect detection.

  • High operating speed, keeping pace with the production line without impacting cycle time

  • Immediate identification and localization of defects

  • Reduction or elimination of manual inspection, optimizing resources and minimizing operational errors

  • Increased safety and ergonomics, reducing repetitive strain and exposure to risks

  • Full traceability of each inspected product, ensuring complete process control.

  • Standardization of quality and increased production efficiency

  • Contribution to Industry 4.0 by integrating smart technology into the manufacturing process

Download Product Sheet Request a Simulation