Carro apenas na chapa metálica em close na linha de montagemVision King inspecting the body in whiteby combiningandComputer VisionAIEmpower yourQuality

Vision King Body in White

Technology Description

The main goal is to identify defects and imperfections on the surface and car body from stamping to the body shop, including:

Craters

Crater on the car body surface

Ruptures

Rupture on the car body panel

Waves

Waviness on the car body surface

Mechanical Marks

Mechanical marks on the car body surface

Scratches

Scratch on the car body surface

Computer vision applied to car body surface inspection has become an essential solution to ensure quality in manufacturing processes and prevent recalls. Vision King uses infrared cameras and image processing algorithms to detect defects on the metallic car body surface that are difficult to identify with the naked eye.

Vision King inspecting the body in white surface
Vision King inspection screens for body in white
1
2
3
4
5
6
7
8
Automotive plant with Strokmatic inspection on the production line
1

Vision King – Coiled Steel and Blanks:

Detects metallurgical defects while the decoils progrides allowing automation to cut defect free blanks.

2

Vision King – Metal Stamping

Detects defects in class A surface right after press operation.

3

Spot Fusion:

Detects weld defects using weld controller data, it can be paired with machine vision to inspect weld aesthetics.

4

Vision King – Laser Brazing Inspection

Visual inspection of Laser Brazing process allowing immediate trobleshooting.

5

Vision King – Adhesive and Sealant

Secure and imediate inspection system that allows operators only dadicate on fixing defects.

6

Vision King – E-coat and Primer

Detects contaminants and defects in e-coated or primed surface allowing operation to focus in fixes before advancing in the production process.

7

Vision King – Base Coat and Varnish

System deditated to inspect for defect on painted surface.

8

Vision King – Final Assembly

Inspects defects in real-time such as missing parts and misalignments under the car.

Technologies and Techniques Used in Inspection

Cameras and
Sensors

Image
Processing

Artificial
Intelligence

Real-Time
Systems

Advantages

  • 100% automated inspection

  • High precision and consistency in real-time defect detection.

  • High operating speed, keeping pace with the production line without impacting cycle time

  • Immediate identification and localization of defects

  •   Reduction or elimination of manual inspection, optimizing resources and minimizing operational errors

  • Increased safety and ergonomics, reducing repetitive strain and exposure to risks

  • Full traceability of each body shell, ensuring complete process control.

  • Standardization of quality and increased production efficiency

  • Contribution to Industry 4.0 by integrating smart technology into the manufacturing process

Download Product Sheet Request a Simulation