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Vision King – Final Assembly

Technology Description

Enables automated visual inspection, ensuring accurate identification of the positioning and assembly of dozens or even hundreds of components across various parts of the vehicle, fully integrated into the production line.

Loose Parts

Loose part detected at final assembly

Irregular Positioning

Component in irregular position detected at final assembly

Disconnections

Disconnected component detected at final assembly

Swapped Sides

Part mounted on the wrong side detected at final assembly

Missing Parts

Missing part detected at final assembly

Computer vision applied to component assembly inspection has become an essential solution for ensuring the quality of product delivery. Vision King utilizes cameras and image processing algorithms to detect defects, incorrect positioning, and omissions that can go unnoticed by the naked eye.

Computer vision applied to component assembly inspection has become an essential solution to ensure the quality and compliance of industrial products. Vision King integrates high-resolution cameras, dedicated lighting systems, and advanced image processing algorithms to detect defects, misalignments, and missing components that would otherwise go unnoticed by the naked eye.

Vision King inspection layout for final assembly
Vision King screen with final assembly inspection results
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Automotive plant with Strokmatic inspection on the production line
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Vision King – Coiled Steel and Blanks:

Detects metallurgical defects while the decoils progrides allowing automation to cut defect free blanks.

2

Vision King – Metal Stamping

Detects defects in class A surface right after press operation.

3

Spot Fusion:

Detects weld defects using weld controller data, it can be paired with machine vision to inspect weld aesthetics.

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Vision King – Laser Brazing Inspection

Visual inspection of Laser Brazing process allowing immediate trobleshooting.

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Vision King – Adhesive and Sealant

Secure and imediate inspection system that allows operators only dadicate on fixing defects.

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Vision King – E-coat and Primer

Detects contaminants and defects in e-coated or primed surface allowing operation to focus in fixes before advancing in the production process.

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Vision King – Base Coat and Varnish

System deditated to inspect for defect on painted surface.

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Vision King – Final Assembly

Inspects defects in real-time such as missing parts and misalignments under the car.

Technologies and Techniques Used in Inspection

Cameras and
Sensors

Image
Processing

Artificial
Intelligence

Real-Time
Systems

Advantages

  • 100% automated inspection

  • High precision and consistency in real-time defect detection.

  • High operating speed, keeping pace with the production line without impacting cycle time

  • Immediate identification and localization of defects

  •   Reduction or elimination of manual inspection, optimizing resources and minimizing operational errors

  • Increased safety and ergonomics, reducing repetitive strain and exposure to risks

  • Full traceability of the assembled vehicle, ensuring complete process control.

  • Standardization of quality and increased production efficiency

  • Contribution to Industry 4.0 by integrating smart technology into the manufacturing process

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